Metals Aluminum Casting Department Cooling Tower control system
2 - 75 hp Allen-Bradley 1336 VFD's (used for temp control), Allen-Bradley PLC5 for pump, valve, flow, and pressure controls, TCP Smart Screen for HMI Aluminum Plate Mill Safety Upgrade
E Fanuc 90/30, Red Lion HMI and misc. safety relays to indicate machine safety status Aluminum Plate Mill Conversion
GE Genius Bus system to Ethernet Interface and GE Fanuc 90/30 Data Collector PLC Aluminum Mill Paint Line Ovens Data Collection Upgrade
Rockwell RSView 32 Aluminum Plate Mill Process Monitoring
GE Cimplicity HMI, various GE PLC’s communicating over Ethernet to Monitor and Log Data Cast Pipe Paint Line Conveyor Upgrade
Explosion-proof drive system upgrade using A-B Powerflex Three-Head Milling machine Control System Upgrade
A-B PLC5/03 with HSV motion control module, PanelView Plus Interface using RSView ME Roller Bearing Heat-Treat Furnace PLC Controls Upgrade
Replacement of (2) A-B PLC-2s, (1)PLC-3 and existing multi-axis servos with ControlLogix, Ethernet
Communications, Remote I/O, 2-client RSView SE, RSSQL and MSDE SQL Server Edition for recipes Aluminum Plate Flatness Measurement
National Instruments Motion Control and Data Acquisition integrated with VisualStudio.Net, Laser Sensors Aluminum Clad Assembly Line
(2) GE Genius Networks with (6) VFD Modules, a high-speed counter module controlling numerous
hydraulic and pneumatic valves, motors, pumps and other devices Aluminum HCL Bridle Drive Upgrade
(4) Vector Controlled VFD Drives to replace 300HP DC Drives, modification of GE 90/70 PLC Robotic Bearing Parts Handling System Upgrade
A-B Controllogix PLC w/3 Axis Sercos communication to (3) Kinetix 6000 Servo Drives
Data-Highway + communication to existing PLC5, PC-Based Visual Basic Operator Interface Aluminum Scrap Winder
GE 90/30 PLC with VersaMax Ethernet remote I/O, A-B PowerFlex 700 Closed Loop Vector Main Drive
and GE Quickpanel touchscreen Aluminum Plate Casters and Plate Mill Control
GE Fsnuc 90/30 PLC’s, Genius Network, CTC Operator Interface with Interact software,
Reliance Motion Control, Siemens DC drives, A-B Powerflex AC drives, Wonderware, RSView and DVT vision system Roller Bearing Heat Treat System PC Upgrade
Dell Optiplex PC w/A-B PCI Data Highway + communications, A-B PLC5,
Microsoft VisualBasic.Net, OPC Server, MSSql, Stainless Steel Rolling Mill, Three Vertical Strip Annealers
Project Management, vendor coordination, electrical system installation, and startup Aluminum Cold Mill Davy Gauge/Shape Control System Software
Interface the Davy mill computer to a DEC central computer to enable automatic mill setup Aluminum Hot Mill Slab Furnace Department SCADA System for 8 Furnaces
UNIX-based GE Cimplicity I/U Aluminum Hot Mill Slab Preheat Furnace
Allen-Bradley PLC 5 and PanelView MMI, A-B 1336 VFDs Aluminum Plate Casters and Plate Mill control systems
GE Fanuc 90/30 PLCs, Genius Network throughout the plant, CTC Color Flat Panel with Interact software for MMI, Reliance Motion Control, Siemens DC Motor Drive, A-B 1336 VFDs I-Beam Flange Line, Precision Punching
Allen-Bradley SLC 5/05, Computer with VB custom program for operator interface and communications with MIS computer via Ethernet, DC Drives Forged Flange Torching Machine (for contouring 4" thick flanges)
GE Fanuc 90/30 PLC, GE Dual Axis Motion Control Module, DC Motor Drives Steel Rolling Mill Coil Reports
Visual Basic (VB) with Keithley-MetraByte (K-M) Analog/Digital Interface Board and K-M VTX Custom Controls for VB Heat Treat System for Inner and Outer Bearing Races 10"-36" Diameter
A-B PLC 5/40, US Data FactoryLink SCADA software, Rexroth Hydraulic Servo Valves, 3 Axes Allen-Bradley IMC Servo Controllers and AC Servo Motors Precision Grinder for Bearing Outer Races - Software Rewrite
Allen-Bradley PLC, Nematron Color Toolbox for HMI, Stepper Motor Control Wheelbarrow Leg Production Cell Automation
Reliance Servo-powered Roll Former, Power Press controls, Allen-Bradley SLC500 Heat Treat System for Shovels
GE Fanuc 90/30 PLC, GE Cimplicity 90-ADS for HMI Vehicle Frame Rails - Washer, Dryer, Spray, and Conveying System
A-B PLC 5/60C, PanelView HMI, ControlNet network for PV and Robot Interface Aluminum Melting Furnace Controls
GE Fanuc 90/30 PLC, Genius I/O, CTC HMI Terminal with Interact Aluminum Plate Stacker
GE Fanuc 90/30 PLC, Genius I/O, GE PLC Motion Modules, Allen-Bradley 1394 Servo Amplifiers Piston Broaching Machine
Allen-Bradley SLC 5/04, PanelView 600 Touchscreen, New Hydraulic System Torch Scale System
Modicon PLC, D/S Wireless Scales & Message Displays, Uticor Displays 5000 Ton Forging Press Ram Control
GE Fanuc 90/30 PLC, Maple Systems HMI, Message Display Environmental Process Monitor, Data Collection and Reporting System
Cimplicity HMI Plant Edition, MS Access, GE Fanuc PLC's, GE Genius, Ethernet, ASP & IIS Brass Strip Annealers Data Collection and Reporting System
Honeywell PLC and CoProcessor, Visual Basic Cast Rod Material Handling, Conveying and Cut-to-Length Process
Allen-Bradley SLC 5/04, Remote racks, PanelView 1000 Touchscreen, 1336 VFD's Aluminum Clad Line
GE Fanuc 90/70 PLC, GE Genius, Fuji VFD's, Ethernet to Cimplicity, TCP Message Displays, Crane Control Bearing Assembly Line Data Collection and Reporting
Allen-Bradley PLC's, RSLinx, RSView32, Message Display
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